The Kendrion Binder Line offers both single-disc and multi-disc DC spring-pressure brakes. These brakes are fail-safe units designed to meet the rigorous demands of industrial applications. Their robust construction, along with adaptable connection technology, ensures they deliver the reliability and durability required for challenging environments. In these electromagnetically operated, spring-applied brakes, the braking torque increases when power is cut off, making them essential for safety-critical operations.
Traditional Line of Work Applications
- DC motors
- AC motors
- Using technology
- Transferring and raising technologies
- Building cranes
Characteristics of the Classic Line of Kendrion Binder
- Closed-loop structure
- All set for installation
- Torque that may be adjusted centrally and steplessly
- Installation of a spigot for speedometers
Technical Information and Specifications
- Range of nominal torque: 4 Nm to 1000 Nm
- DC 24, 102, 178V of voltage
- Protection classes IP54 and IP55
Function
The purpose of electromagnetically operated brakes is to either set the position of an inactive weight (holding brake) or bring a moving load to a stop and hold it (working brake). In high-frequency applications, the brake’s activation (closing or opening) typically has to occur in a split second to brake loads rapidly and safely.
In addition to integrated solutions, electric motors are the primary application for electromagnetic brakes. Applications include wind power, industrial vehicles, robotics, AGVs, geared and servo motors, medical technologies, and many more. Either permanent magnet brakes or spring-applied brakes are utilised, depending on the application.
Advantages
The merits of Kendrion Binder’s spring-applied brakes are their high torques, wear resistance, and allowable braking energies. They are perfect for use in servo and geared motors, robotics and automation, lifts, hoists, wind turbines, conveyor systems, medical technologies, and many more applications since they provide a variety of integration and installation possibilities. Apart from ordinary catalogue brakes, Kendrion provides brake solutions tailored to the needs of its clients and assists them in choosing an appropriate braking solution.
Kendrion permanent magnet brakes impress with their longevity, accuracy, and great power density. They are ideal for usage in non-motor applications as well as servo motors, robotics, automation, wind turbines, and medical technologies. In addition to providing bespoke braking systems and off-the-shelf catalogue brakes, Kendrion also assists clients in choosing the best brake option.
Kendrion Brakes: A Place Where Quality and Innovation Coexist
Kendrion Industrial brakes are known for providing exceptional customer care and astute innovation, both of which are constantly employed to the advantage of clients:
Robust expertise: Their experts create reliable brakes with spring application and permanent magnets. They have continuously increased the selection of spring-applied brakes and clutches for you with the addition of Intorq to Kendrion. In this manner, they can identify the best answer for any of your needs. The company offers a wide range of products, including electromagnetic brakes, clutches, and accessories that match perfectly.
Excellent market knowledge: They have a great deal of familiarity with their focus areas because of their significant study and expertise, as well as long-standing client relationships, which are based on mutual respect and collaboration.
Global authority: They are a powerful partner for you since they have devoted and capable staff, production facilities internationally and numerous approved sales partners worldwide.
Lenze Brakes With A Spring Application
Lenze brakes that are spring-applied and have an electromagnetic release are used to controllably stop or quickly slow down moving objects.
The braking force is produced by compression springs, thus even in the case of a mains failure, the friction-generated torque is still usable.
Moving masses may be swiftly slowed down or accelerated with the application of electromagnetic clutches and brakes. They can also be purchased as a single-housing clutch/brake combo device. The cyclical manufacturing processes are the main applications for these combinations. Friction under voltage and during a dry run produces the torque. After being turned off, the lock ring ensures that there is no leftover torque.
When a mass in motion has to be stopped as quickly as feasible or needs to be held in place in a certain way, electromagnetically released spring-applied brakes are utilised. Compression springs are used to apply the stopping force. Therefore, in the case of a mains failure, the braking torque produced by a friction fit is also accessible in a deenergised condition. The electromagnetic brake is released by applying a spring.
The Lenze brake is a spring-applied brake that releases electrically. The rotor, or rotating brake disc, has friction linings on both sides. It is tensioned between the armature plate and a counter-friction face in a de-energised condition by a braking normal force that is applied by compression springs.
The friction linings made without asbestos provide consistent braking torque and little wear. Apart from the typical high-performance friction lining, there are specialised friction linings available for certain application areas, such as those with higher friction factor or high resistance to wear.
The armature plate is electromagnetically raised from the rotor to release the brake (release). The rotor may rotate freely because it is axially displaced, relieving it of the spring pressure.
Features Of The Product
- Robust in its entirety for the BFK458 spring-applied brake
- Nine sizes; four sizes for the Long Life variant
- Voltages standard [V DC]: 24, 96, 103, 170, 180, 190, 205
- Torque stepped from 1.5 to 600 Nm, 1.5 to 31 Nm for the Long Life version
- Tailored logistics allow for quick delivery times on a variety of models.
- Flexible: Modular design for practically any application area
- Transmission of torque: Run with friction-fit while it’s dry
- Easy and quick installation: The air gap is predetermined, and because of the unique friction surface processing, distinctive torques are obtained with only a few actions.
- Minimal upkeep: Extended, low-wear rotor/hub guide with proven involute teeth
The modular system allows for the configuration of the extended life version for sizes 06 to 12 when combined with the designated characteristic torques.
